Line uptime, quality, safety, and energy on one live plane — every asset watched against OEE, the failure predicted before it stops the line, the CAPA drafted, and every action proven on an append-only ledger.
Overall equipment effectiveness
84.5%
Availability 92% · Performance 94% · Quality 97%
84.5%
OEE
2
Unplanned stops
1.4%
Scrap rate
412h
MTBF
-6%
Energy/unit
318
Safety days
Every line and critical asset, live. The agents predict the failure and stage the fix before the line stops.
Line 1 · Assembly
rate 98% · nominal
Line 2 · Weld
cycle drift +3%
Press 4
bearing vibration rising
Line 3 · Paint
in spec
CNC cell 7
tool wear 42%
Vision QA
0 defects / 2h
Compressor bank
load spike detected
Cell 12 guard
no anomalies
Vibration, thermal, and current signatures catch the failure weeks before it stops the line.
Per-part vision QA with autonomous CAPA drafting the moment a trend breaches control.
Robotic patrols and environmental sensing on an append-only evidence ledger.
Load shifting and peak avoidance reconciled against production schedule.
Blameless root-cause for an unplanned line stop.
{
"line": "Line 2 · Weld cell",
"event": "Robot fault F-231 · 18 min stop",
"trigger": "servo overtemp after cycle-time drift",
"impact": "210 units behind takt",
"containment": "shifted to Line 1 backup fixture"
}Pick an artifact and generate to watch the agent draft it.
Emerging bottlenecks surface here as demand signals — and graduate into live packs through the Capability Gap Radar.
General-purpose humanoids and cobots fill scarce line roles — orchestrating hybrid human-robot cells against takt is a new problem.
Foundation models tune recipes and parameters continuously, closing the loop from quality data to setpoint.
Fully unmanned shifts need end-to-end autonomy across material, quality, maintenance, and safety — not islanded automation.
New chemistries and massive scale-up make yield learning the bottleneck — continuous defect learning across the line.
Remanufacturing, take-back, and material traceability demand a live product-passport and reverse-flow coordination.